Multifunctional equipment to meet the production needs of different jams!
Core Selling Points :
Fully Automated Operation : Intelligent PLC and touch screen control for one-button operation and precise process management.
Energy-Efficient Design : Integrated heat recovery system reduces energy consumption by up to 30%, saving costs while being eco-friendly.
Modular Structure : Flexible and easy to expand, maintain, and upgrade according to production needs.
Food-Grade Materials : Made from SUS304/316 stainless steel, corrosion-resistant, hygienic, and customizable.
Versatile Customization : Capable of handling various product viscosities and adapting to multiple packaging formats.
Intelligent Sterilization : Supports high-temperature sterilization, pasteurization, and UHT options, with configurations customizable to your production requirements.
With advanced engineering teams and cutting-edge technology, combined with American and European standards and excellent domestic processes, we deliver optimized ketchup production line solutions. Our services are fully tailored to customer needs, offering a one-stop solution including design, equipment selection, installation, commissioning, technical support, and operational training, ensuring successful turnkey project delivery. :
COOKM Machinery’s tomato paste processing lines deliver high efficiency and full automation, from raw material processing to final product packaging. Compliant with CE standards, they are ideal for small, medium, and large-scale food production, with customizable daily capacities of 5–1500 tons.
Tomato Paste production Line Detail Machine
Working Video Of Tomato Paste Production Line
1.Tomato elevator
At the beginning of production, raw tomatoes are efficiently and automatically transported to the cleaning and sorting area via the tomato elevator Features: Constructed from durable SUS304 stainless steel and equipped with an adjustable lifting speed for optimal operation. We offer customizable conveyor sizes to fit your specific production requirements.
2.Tomato Washing & Sorting Machine
Purpose: Ensure high-quality tomatoes for processing by thoroughly cleaning and sorting, removing soil, surface impurities, and defective fruits. Features: Combines multiple cleaning techniques such as bubbling and spraying to achieve complete and efficient cleaning.
3.Tomato Crusher Machine
Purpose: To crush washed tomatoes into fine particles or pulp, ensuring uniformity for the next processing step. Features: Made from stainless steel for hygienic operation, with sharp blades for excellent crushing performance.
4.Pulping and Refiing Machine
Purpose: Tomatoes, once crushed, are fed into the tomato pulp extractor for fine pulping, removing seeds and skins to achieve a consistent, smooth final product. Features: The double-screw extrusion mechanism ensures maximum pulping efficiency and eliminates large particles.
5.Fruit Sauce Fruit Juice Buffer Tank
Purpose: The prepared tomato pulp is stored in a buffer tank, which ensures uniform consistency and stable supply for downstream processing. Features: Constructed from stainless steel to prevent contamination and protect the integrity of the tomato sauce.
6.Tomato Sauce Paste Vacuum Concentration Tank
Purpose: Evaporate excess water from tomato pulp to reach the required solid content (typically 24%-30%) and create thick, high-quality tomato paste. Vacuum concentration preserves the tomatoes’ natural flavor and nutrients. Features: Advanced multi-effect evaporation ensures energy efficiency and high operational effectiveness.
7.Fruit Jam Ketchup Storage Tank with Cooling Jacket
Purpose: Store concentrated tomato paste in a storage tank with a cooling jacket, ensuring rapid cooling and maintaining quality before the next filling step. Features: Constructed from food-grade, corrosion-resistant materials with large capacity. Circulating water cooling ensures efficient temperature control while minimizing energy consumption.
8.Tomato Sauce Ketchup Fruit Jam Filling Machine
Purpose: Automatically fill cooled ketchup with the ketchup and jam filling machine, ensuring precise volume control and rapid filling for consistent product quality and high production efficiency. Features: Fast, accurate, and compatible with various packaging formats according to customer requirements, including cans, pouches, and cartons.
9.Tomato Sauce Ketchup Sealing&Labeling Machine
Purpose: Ensure the safety and integrity of filled containers through sealing and labeling for safe storage and transport. Features: Automated process, reliable sealing, and superior leak-proof performance.
10.Fruit Jam Tomato Paste Autoclave Retort Machine
Purpose: Perform high-temperature sterilization on sealed ketchup and jam to eliminate bacteria and microorganisms, ensuring product safety and prolonged shelf life. Features: Fully automated, dependable sterilization performance, and meets food safety regulations.
11.CIP cleaning system
At the end of production, all equipment is cleaned thoroughly by the CIP cleaning system, which efficiently removes residues and maintains hygiene for the next production cycle. This ketchup production line combines efficient machinery with strict process control to ensure each bottle achieves excellent quality and taste, fulfilling consumer expectations for safe and flavorful food.